Module 1: Introduction to Process Safety
- Welcome and Course Overview
- Introduction to Process Safety
Module 2: Regulatory Framework and Standards
- Overview of Major Regulations (OSHA PSM, EPA RMP)
- Industry Standards (API, IEC 61511)
- Compliance and Its Significance
Module 3: Process Safety Information (PSI)
- Critical Process Safety Information Requirements
- Documentation and Management of PSI
Module 4: Hazard Identification and Risk Assessment
- Hazard Identification Techniques (HAZOP, What-If Analysis, FMEA)
- Risk Assessment Fundamentals (Qualitative vs. Quantitative Risk Assessments, Risk Matrix)
Module 5: Risk Management and Safety Integrity Levels (SIL)
- Layers of Protection Analysis (LOPA)
- Safety Integrity Levels (SIL)
- Risk Reduction Strategies and Inherently Safer Design Principles
Module 6: Management of Change (MOC) and Incident Investigation
- Importance of MOC in Process Safety
- Procedures for Implementing and Managing Changes
- Incident Investigation Techniques and Root Cause Analysis
Module 7: Emergency Response and Safety Culture
- Emergency Response Planning and Crisis Management
- Emergency Response Simulation
- Safety Leadership and Culture
- Human Factors in Process Safety
Module 8: Continuous Improvement and Future Trends
- Process Safety Performance Indicators
- Auditing and Review Processes
- Technology and Innovation in Process Safety
- Sustainable Practices and Environmental Considerations
- Final Project and Group Presentation